Nevada
NEVADA
From Site Selection magazine, September 2009

Ace in the Hole
Near California will do just fine, reasons a contract manufacturer needing a western U.S. site.
C
alifornia is just down the road, and much of the reason for opening a western U.S. operation is its southern California customer base. But Scienceuticals, a South Carolina-based contract manufacturer of cosmetics, pharmaceuticals and personal care products, never seriously considered a Golden State location.
      Reno, Nev., had a house edge over other western metros, including Boise, Idaho; Portland, Ore.; and Albuquerque, N.M., when the company decided to expand operations beyond its 35,000-sq.-ft. (3,250-sq.-m.) administrative, R&D and production facility in Summerville, S.C. That edge, says Scienceuticals CEO Donald Hayden, included proximity to the southern California market, the right labor force and an economic development atmosphere conducive to becoming operational quickly.
      "We needed additional capacity, but the customer base on the West Coast was the driver for putting a facility there," says Hayden. "We needed to better serve our West Coast customers, and we wanted to tap into the market a little more. Typically, customers want to be geographically or strategically close to their manufacturers – they're not interested in the additional costs associated with shipping and time and so forth."
      Scienceuticals has sales offices in New York and California and is establishing an R&D presence in Shanghai, China. But customers – mainly department stores and drug store chains – also want to visit the production facility from time to time to monitor new products as they come online. The Reno site will satisfy that requirement more easily for western customers while reducing logistics costs, among others.

Reno: The Right Stuff
      "Manual labor and space are big costs in our business, as is energy," says Hayden, "and that ruled out California. We looked at several other western states, and it came down to which location is closest to most of our customers; space costs, which were lower than in other areas; energy costs and labor costs, which are comparable to the other areas. We are quite happy with the labor force we found in Reno." Financial incentives from the state played a supporting role.
Scienceuticals

      Most of the employees in the Summerville operation, which the Reno one will resemble, work in production roles. On the technical side, five bench chemists each create about 10 new products per week.
      By year's end, about 25 people will work in the 55,000-sq.-ft. (5,110-sq.-m.) operation in Reno. But it will be running smoothly well before then thanks to the area's business climate, says Hayden.
      "The local economic developer [Economic Development Authority of Western Nevada] was and continues to be very helpful," he explains. "Also, it's a small community, which we like for the same reasons we like the Charleston, S.C., area – it's easy to speak to the right people to get things done quickly."
      As of mid-July, the 3,000-sq.-ft. (278-sq.-m.) lab was operational along with the front office, and some other functions. Hayden anticipates full production by September. Expansion of the Reno operation is likely in due course and can be accomplished in the same building.
 
Reno Confidential: An Inside Look at Nevada's Second City

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